MOTOR CONTROL WITH PARALLEL CONDITION MONITORING
Turck's compact TBEN-S-2COM I/O module transfers process and status data over the same Ethernet cable
Vibrations have proven to be a reliable indicator of wear and imminent faults, especially for motors. Different frequency patterns provide information about anomalies such as imbalance or bearing damage. Systematic condition monitoring combines sensor signals, data evaluation and targeted communication to help detect these issues early on. Turck's compact TBEN-S-2COM I/O module enables status and control data to be transferred simultaneously in Industrial Ethernet networks. Users can efficiently use existing infrastructures with no need to pay premium prices for additional hardware.
Your Benefits
- Greater machine availability thanks to timely warnings about imminent damage
- No additional wiring due to communication via existing Ethernet cables
- Low-priority parallel querying process to prevent interaction with the machine control
- Decentralized integration of motors with a serial interface in Industrial Ethernet networks
A vibration sensor at the heart of the machine
Effective monitoring requires sensors to be seamlessly connected with a higher-level system such as the cloud. To detect vibration and temperature values, QM30VT2 sensors each send the measurements to an I/O module. In the subsequent evaluation stage, speed and acceleration data is used to detect errors, perform diagnostic or make predictions.
Data transfer with a different priority
In addition to communicating with a vibration sensor, the compact TBEN-S2-2COM multiprotocol I/O module can transfer process data from the system control to the motor via various communication standards, including RS485 (multipoint) and RS232 (point-to-point). The module also has inputs for four additional binary signals.
Industrial Ethernet communication is established via multiprotocol technology. The process data can be transferred to the control system at the same time as to Edge gateways, HMIs, control systems or cloud applications. This feature ensures that motor control functions as normal in the PLC while vibration data is evaluated at a different level. Vibration data is transferred with a lower priority than motor control data, ensuring reliable communication of both data flows on the same Ethernet cable.
Advanced services in the cloud
Edge controllers, such as Turck's HMI/PLC TX700, can pre-process the measured values from the vibration sensors or directly transfer this data, either to local systems or to the cloud via protocols such as MQTT or OPC-UA. Individually configured cloud dashboards visualize status data as well as offering various notification options for when a threshold is exceeded. Maintenance engineers therefore receive information about irregularities immediately and can access condition monitoring data on different end devices.
- OTOMOTİV
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- Motor Control with Condition Monitoring
- Cloud-based level monitoring
- Pres
- Gövde
- Boyahane
- Montaj
- Yan Sanayi
- Motor & Aktarma
- Otomobil Üretiminde Gövde Algılama
- Area Guarding for Robotic Cells
- UHF RFID İLE ÜRÜN-SEVİYE TESPİTİ
- Supply of cooling lubricant in machine tools
- Basınç Tesislerinde Hidrolik Basıncı Kontrol Edilmesi
- Makine Kaldırma Süreçlerinde Ölçme Basıncı
- Başarı Hikayeleri
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID ve I/O SİSTEMLERİNDE GÜVENLİK ÇÖZÜMLERİ
- RFID Guides AGV in Suspension Production
- IO-Link Bağlantı Kutuları ile Donanmış Egzos Üretimi
- Arka Havalandırma Üretiminde İşparçası Taşıyıcısının Tanımlanması
- Kaynak Somunu Algılama
- RFID ile İzlenebilirlik
- Motor Üretiminde RFID
- RFID Tanımlama ile Tampon Üretimi
- Boya Atölyeleri için Çözümler
- Kaynak ve Montaj Sensörleri
- Montaj Sistemleri için Açı Sensörleri
- Takım Tanımlama
- Enjektör Ağızlarının RFID ile Tanımlanması
- Gövde Atölyesinde RFID
- IO-Link Diferansiyel Dişlisi Üretimini Kolaylaştırıyor
- KİMYA
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- EXCOM I/O Sistemi Kontrol Odalarınızda Yer Açıyor!
- Bölge 2 ve 22'de RFID
- Verimli Kalite Kontrol
- Kendinden Güvenli Saha Haberleşmesi
- Proses Kontrol Sistem İşbirliği
- Riskli Bölge için Uzak I/O
- Çiftli Valf Pozisyon Geribeslemesi
- Saha Haberleşmesi ile Esneklik
- Uzak I/O ile Varlık Yönetimi
- Zorlu Ortamlar için RFID
- ENERJİ
- Gıda ve İçecek
- Rulo Makinalarında Hamur Kalınlığı Kontrolü
- Gıda Kaplarının Tanımlanması
- Valf Pozisyonu Tespiti
- Kapların Kontrolü
- Boru Dirseklerinin Tespiti
- Çikolata Kalıplarının Tanımlanması
- BAŞARI HİKAYELERİ
- Grist for the Mill
- Track and Trace in Meat Production with RFID
- Patates Üretiminde Temassız Enkoder
- Gıda Dağıtım Merkezinde UHF RFID
- Çikolata Üretimi için RFID
- Gıda Üretiminde Dağıtılmış I/O
- İçki Üretiminde Uzak I/O
- Otoklavlar ve RFID
- Konveyörler için IP67 Güç Kaynakları
- Çikolata Üretiminde Şeffaflık
- Gıda Ürünleri Deposunda Tanımlama
- MOBİL UYGULAMALAR
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- TARLA PULVERİZATÖRÜNDE AÇI ÖLÇÜMÜ
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- SÜPER YATLAR İÇİN BLOK I/O MODÜLLERİ
- Deniz Araçlarında Temassız Enkoder
- Toz Azaltmak için I/O
- Kabin Soğutma
- Hızlı Sökülebilen Bağlantı Teknolojisi
- Aşırı Soğuk için Otomasyon Çözümleri
- Vinçler için Uzak I/O
- Sağlam Ağır Metal Kaldırma
- Eğlence Treni Pozisyonlanması
- Mobil Makina Çözümleri
- Hassas Yükseklik Pozisyonlama
- Kritik Açı Tespiti
- Platformlar için Açı Sensörü
- Petrol ve Gaz
- Paketleme
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Container Check
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Başarı Hikayeleri
- İlaç
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized package verification for pharmaceutical products
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Yarıiletken
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